Manufacture Ceramic Tiles
If you’re interested in learning more about how to manufacture ceramic tiles, you’ve come to the right place. Listed below are five steps to manufacturing ceramic tiles, including batch calculations. The process of creating ceramic tiles involves carefully choosing raw materials, matching their chemical and physical properties to their body, and evaluating their properties. The results can be quite remarkable. If you’re considering starting a business in the industry, keep reading.
In ceramic tile production, natural products such as clay, talc, and other minerals are mixed together and fired at high temperatures to form a strong, durable material. The final product can be either glazed or unglazed, which depends on the desired look. While the process of creating ceramic tiles is similar to that of making porcelain tiles, there are some differences. In ceramic tile manufacturing, the clay used is more ductile than the clay used in porcelain tiles, making the resulting tiles less likely to crack when exposed to pressure.
The morbi ceramic manufacturing process of ceramic tiles starts with mining of raw materials. Clay and minerals are blended together to form a semi-fine powder. This mixture is then fired to a high temperature and becomes the base for the tile’s design. Once the tile is glazed, the manufacturer can cut it into desired shapes. Typically, the process of manufacturing ceramic tiles involves five steps:
How to Manufacture Ceramic Tiles
Once you understand how ceramic tiles are manufactured, you can assess the material’s quality and performance. This knowledge will make you a better shopper, and help you keep your home improvement budget within reach. Whether you choose porcelain tile for your kitchen, or ceramic tile for your bathroom, knowing the process will help you decide which ceramic flooring is best for your project. The process also helps you evaluate the cost of ceramic flooring and make smart decisions when it comes to buying tile.
After the clay mixture is prepared, it needs to be filtered of air, which can adversely affect the quality of the final product. The clay mixture is then forced through a metal die, resulting in a long, thick sheet. This process is known as extrusion. The tile is then fed through a drying process, which removes any moisture from the final product. This process is repeated to reinforce the ceramic tiles.
Once the tile is primed, the next step is to apply the glaze. Tiles that have no glaze are not fired. They need to be dried to 1% moisture content. Excess moisture will cause them to expand in the kiln, resulting in a burst ceramic tile. If not, the tiles should be dried out for several weeks before they are fired. During the firing process, the moisture in the tiles will be evaporated.
